/ CASTING PROCESSES

Four casting processes. One foundry.

Whatever your volume, geometry or application, Alucast has the process - and the expertise to advise on the right one. We're the only UK foundry running all four aluminium casting processes on a single site, each backed by in-house CNC machining.

SELECT A PROCESS
01

High Pressure
Die Casting

High volume, tight tolerances and fast cycle times on our 800-tonne machine - for complex thin-wall structural components.

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02

Gravity Die
Casting

Medium volume, excellent surface finish and structural integrity from permanent metal dies.

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03

Low Pressure
Die Casting

Controlled, turbulence-free fill for complex shapes with superior mechanical properties and minimal porosity.

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04

Sand
Casting

The most versatile route - prototype to production, complex geometries, low tooling cost, and HPDC-compatible.

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+ IN-HOUSE CNC MACHINING

Every process, finished under one roof.

25 CNC machines take your casting from blank to finished, verified component - one supplier, one quality system.

Explore machining →

Not sure which route
fits your part?

Send us the drawing and volumes. Our engineers recommend the optimal process - not just the one we run most.